The cracking furnace is the core of ethylene production, and the refractory material is an important factor affecting the service life of the cracking furnace. Entre eles, the lining and working group of the SRT cracking furnace use refractory materials.
SRT cracking furnace
Refractories for SRT cracking furnace
In the internal high temperature area of the cracking furnace, refractory bricks are used to construct the wall and bottom of the furnace.
Refractory castables:
Refractory castables are used to fill and repair small gaps and damaged parts of furnaces.
Used for the insulation layer of the furnace.
In the external area of the pyrolysis furnace, insulation bricks are used to reduce heat conduction and heat loss.
Thermal barrier coating:
The external surfaces of the pyrolysis furnace are coated with a thermal barrier coating. These coatings are usually made of ceramic fibers, refractory cement and other materials, which can provide better heat insulation effect.
Manta de fibra cerâmica
Temperatura de classificação ℃ | 1140 | 1260 | 1400 | ||
Nota | XT114 | XT126-A | XT126-B | XT140-A | XT140-B |
Permanent linear change % ℃×24h | ≤-3 950 | ≤-3 1000 | ≤-3 1100 | ≤-3 1200 | ≤-3 1350 |
Condutividade Térmica C/(m·K)500℃ | ≤0,153 | ||||
Resistência à tração MPa 25 mm de espessura | >0,04 | >0,05 | >0,04 | >0,06 | |
Densidade a granel kg/m3 | 64/96/128/160 | ||||
al2O3 % | ≥44 | ≥45 | ≥45 | ≥52 | ≥36 |
SiO2 % | ≥52 | ≥52 | ≥54 | ≥46 | ≥48 |
ZrO2 % | / | / | / | / | ≥15 |
Fé2O3 % | ≤1,0 | ≤0,8 | ≤0,2 | ≤0,2 | ≤0,1 |
al2O3+SiO2 % | ≥96 | ≥97 | ≥99 | ≥99 | ≥ |
al2O3+SiO2+ZrO2 % | / | / | / | / | 99 |
Tamanho | 3600/7200×610 ×20/30/50 |
Refractory plastic
Item | Carboneto de silício | Zircônio Cromo Corindo | ||
NMK4 | NMK5 | NMK6 | NMK7 | |
Al2O3 % | / | / | / | ≥80 |
SiC % | ≥40 | ≥60 | ≥70 | / |
Cr2O3 % | / | / | / | ≥3 |
ZrO2 % | / | / | / | ≥2 |
Densidade aparente g/cm3 110℃×24h | ≥2,4 | ≥2,5 | ≥2,6 | ≥2,8 |
Mudança Linear Permanente % 1000℃×3h | -0.4~0 | -0.5~0 | -0.6~0 | -0.6~0 |
Resistência ao esmagamento a frio MPa 1000℃×3h | ≥60 | ≥70 | ≥80 | ≥90 |
Resistência ao desgaste à temperatura ambiente cm3 1000℃×3h | ≤7 | ≤6 | ≤5 | ≤5 |
Ciclo de estabilidade de choque térmico 1000 ℃ resfriamento a água | ≥30 | ≥35 | ≥40 | ≥30 |
Índice de Plasticidade % | 15~55 | |||
Plasticidade c/(m·K) 1000℃ | 3~5 | 5~7 | 6~8 | 2~3 |
Temperatura máxima de serviço ℃ | 1400 | 1500 | 1600 | 1600 |
High alumina refractory castable
Índice | High Alumina Castable | |
Al2o3 % | 65 | |
Sio2 % | 30 | |
Cao % | 6 | |
Bulk density g/cm³ | 110℃,24h | 2.5 |
1350℃,24h | 2.6 | |
Cold bending strength MPA | 110℃,24h | 6 |
1350℃,24h | 7.5 | |
Hot bending strength MPA | 110℃,24h | 45 |
1350℃,24h | 60 | |
1350 Burning line rate of change | 0.2 | |
Mixing water consumption % | 10-12% | |
Temperatura de operação | 1400 |
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