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Taphole clay is a 耐火物 used to block the iron mouth of an iron-making blast furnace. As an indispensable key material in blast furnace operation, the quality of taphole clay directly affects the operating efficiency and service life of the blast furnace.

Classification of taphole clay

 出銑口粘土
出銑口粘土

Cannon clay is divided into water-based cannon clay and anhydrous cannon clay according to the different binders. Anhydrous cannon clay is further divided into tar-type and resin-type cannon clay.

The composition of waterless tapclay

Waterless tapclay is generally made of corundum, 高アルミナボーキサイト, 粘土, sericite, asphalt, 炭化ケイ素, coke powder, 等. as raw materials, and tar, resin, 等. are used as binders. The volume density of corundum and high-alumina bauxite is relatively large, and they play the role of supporting skeleton in taphole clay, which is the basis of the strength of taphole clay, and greatly improves the ability of taphole clay to resist the scouring of iron slag solution; coke powder has good reducibility, which can protect other carbon components and maintain the reducing atmosphere of the blast furnace iron mouth, and has good thermal conductivity, can be sintered quickly and has a certain sintering strength; silicon carbide has a small thermal expansion coefficient, 良好な熱伝導率, 優れた耐熱衝撃性, which can improve the refractoriness, volume stability, high temperature strength and anti-scouring ability of taphole clay; clay and asphalt improve the plasticity of taphole clay; sericite improves the sintering strength and plasticity of taphole clay. Anhydrous taphole clay has the advantages of no moisture phenomenon, 高強度, stable iron mouth depth, small change of iron mouth during tapping, 等. in the iron-out channel, and will not cause large flow.

Physical and chemical indicators of anhydrous taphole mud

Classification of taphole clay

Taphole clay is divided into water-based taphole clay and anhydrous taphole clay according to the different binders. Anhydrous cannon clay is further divided into tar-type and resin-type cannon clay.

The composition of anhydrous taphole mud

Waterless tapclay is generally made of corundum, 高アルミナボーキサイト, 粘土, sericite, asphalt, 炭化ケイ素, coke powder, 等. as raw materials, and tar, resin, 等. are used as binders. The volume density of corundum and high-alumina bauxite is relatively large, and they play the role of supporting skeleton in taphole clay, which is the basis of the strength of taphole clay, and greatly improves the ability of taphole clay to resist the scouring of iron slag solution; coke powder has good reducibility, which can protect other carbon components and maintain the reducing atmosphere of the blast furnace iron mouth, and has good thermal conductivity, can be sintered quickly and has a certain sintering strength; silicon carbide has a small thermal expansion coefficient, 良好な熱伝導率, 優れた耐熱衝撃性, which can improve the refractoriness, volume stability, high temperature strength and anti-scouring ability of taphole clay; clay and asphalt improve the plasticity of taphole clay; sericite improves the sintering strength and plasticity of taphole clay. Anhydrous taphole clay has the advantages of no moisture phenomenon, 高強度, stable iron mouth depth, small change of iron mouth during tapping, 等. in the iron-out channel, and will not cause large flow.

Physical and chemical indicators of anhydrous taphole mud

Parameter価値
アルコンテンツ(%)44-52
SiOコンテンツ(%)15-35
コンテンツ(%)1.5-2.5
SiC コンテンツ(%)10-16
TiOコンテンツ(%)1.5-4.5
750℃ Loss on lgnition(%)23-28
Shelf Life  20℃6 月
Construction MethodCompression Molding
Maximum Particle サイズ2-3んん
配達 StatusReady to Use
Raw MaterialsBauxite+Silicon Carbide
Bonding MethodResin
Apparent 密度2190  kg/m3
Plasticity  40℃200-250  kg/cm²
Bulk 密度  800C Firing1940  kg/m3
気孔率  800C Firing30%
Compressive Strength  800℃ Firing9 MPa

Characteristics of anhydrous taphole mud

  • Good workability, can be easily pushed out of the mud gun, and has a high filling density;
  • Good opening performance, the drill bit of the opening machine is easy to drill into when opening;
  • Resistant to the scouring and erosion of high-temperature iron;
  • Good volume stability, あれは, small volume change under high temperature;
  • 高耐火性, >1580℃;
  • Has certain plasticity at room temperature
application of anhydrous taphole clay
application of anhydrous taphole clay

Rongsheng refractory company introduction

Rongsheng Refractory Co., 株式会社. is a Chinese refractory manufacturer. In addition to taphole clay, it can also produce different types of 耐火レンガ, castable materials, 断熱製品, continuous casting refractory materials, 等.

Packaging of anhydrous taphole clay

packaging of anhydrous taphole clay
packaging of anhydrous taphole clay

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