The cracking furnace is the core of ethylene production, and the refractory material is an important factor affecting the service life of the cracking furnace. Parmi eux, the lining and working group of the SRT cracking furnace use refractory materials.
SRT cracking furnace
Refractories for SRT cracking furnace
In the internal high temperature area of the cracking furnace, refractory bricks are used to construct the wall and bottom of the furnace.
Bétons réfractaires:
Refractory castables are used to fill and repair small gaps and damaged parts of furnaces.
Used for the insulation layer of the furnace.
In the external area of the pyrolysis furnace, insulation bricks are used to reduce heat conduction and heat loss.
Thermal barrier coating:
The external surfaces of the pyrolysis furnace are coated with a thermal barrier coating. These coatings are usually made of ceramic fibers, refractory cement and other materials, which can provide better heat insulation effect.
Couverture en fibre céramique
Température de classification ℃ | 1140 | 1260 | 1400 | ||
Grade | XT114 | XT126-A | XT126-B | XT140-A | XT140-B |
Permanent linear change % ℃×24h | ≤-3 950 | ≤-3 1000 | ≤-3 1100 | ≤-3 1200 | ≤-3 1350 |
Conductivité thermique W/(m·K)500℃ | ≤0,153 | ||||
Résistance à la traction MPa 25 mm d'épaisseur | > 0,04 | > 0,05 | > 0,04 | > 0,06 | |
Densité apparente kg/m3 | 64/96/128/160 | ||||
Al2O3 % | ≥44 | ≥45 | ≥45 | ≥52 | ≥36 |
SiO2 % | ≥52 | ≥52 | ≥54 | ≥46 | ≥48 |
ZrO2 % | / | / | / | / | ≥15 |
Fe2O3 % | ≤1.0 | ≤0.8 | ≤0.2 | ≤0.2 | ≤0.1 |
Al2O3+SiO2 % | ≥96 | ≥97 | ≥99 | ≥99 | ≥ |
Al2O3+SiO2+ZrO2 % | / | / | / | / | 99 |
Taille | 3600/7200×610×20/30/50 |
Refractory plastic
Article | Carbure de silicium | Corindon Chrome Zirconium | ||
NMK4 | NMK5 | NMK6 | NMK7 | |
Al2O3 % | / | / | / | ≥80 |
SiC % | ≥40 | ≥60 | ≥70 | / |
Cr2O3 % | / | / | / | ≥3 |
ZrO2 % | / | / | / | ≥2 |
Densité apparente g/cm3 110℃×24h | ≥2,4 | ≥2.5 | ≥2,6 | ≥2,8 |
Changement linéaire permanent % 1000℃×3h | -0.4~0 | -0.5~0 | -0.6~0 | -0.6~0 |
Résistance à l'écrasement à froid MPa 1000℃×3h | ≥60 | ≥70 | ≥80 | ≥90 |
Résistance à l'usure à température ambiante cm3 1000℃×3h | ≤7 | ≤6 | ≤5 | ≤5 |
Cycle de stabilité aux chocs thermiques refroidissement par eau 1000 ℃ | ≥30 | ≥35 | ≥40 | ≥30 |
Indice de plasticité % | 15~55 | |||
Plasticité avec(m·K) 1000℃ | 3~5 | 5~7 | 6~8 | 2~3 |
Température de service maximale ℃ | 1400 | 1500 | 1600 | 1600 |
High alumina refractory castable
Indice | High Alumina Castable | |
Al2o3 % | 65 | |
Sio2 % | 30 | |
Cao % | 6 | |
Bulk density g/cm³ | 110℃,24h | 2.5 |
1350℃,24h | 2.6 | |
Cold bending strength MPA | 110℃,24h | 6 |
1350℃,24h | 7.5 | |
Hot bending strength MPA | 110℃,24h | 45 |
1350℃,24h | 60 | |
1350 Burning line rate of change | 0.2 | |
Mixing water consumption % | 10-12% | |
Température de fonctionnement | 1400 |
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